RAPID REVIEW
What are the effective methods of decontaminating N95 mask for reuse?
Ian Theodore G. Cabaluna1,2 and Abigail F. Melicor1
1Asia Pacific Center for Evidence Based Healthcare, Manila, Philippines
2Department of Clinical Epidemiology, College of Medicine, University of the Philippines Manila
This rapid review summarizes the available evidence on the efficacy of decontamination methods for N95 mask for reuse during the
KEY FINDINGS
Based on
•Considering the current pandemic, there is a potential for shortage of N95 facepiece filtering respirator (FFR) for healthcare workers.
•No studies in humans were found comparing effectiveness of N95
•Laboratory based studies done on influenza virus (A/H5N1, H1N1) have shown that ultraviolet germicidal irradiation, microwave generated steam, or warm moist heat was able to reduce the viral load by as much as 4 log and at the same time maintain respirator performance by keeping the percent penetration below 5% and the pressure drop within standards.
•While UVGI was able to maintain integrity of FFRs up to 3 cycles, microwave generated steam may melt the metallic components of certain N95 masks.
•Hydrogen peroxide vapor (HPV) had minimal effect on respirator performance and structural integrity up to 20 cycles and was also effective in eradicating G. stearothermophilus and aerosolized bacteriophages.
•Bleach, ethanol and isopropanol all affected the mean penetration of the mask beyond the 5% limit.
•The Centers for Disease Control (CDC) does not recommend decontamination then reuse of FFRs as standard care but decontamination with UVGI, HPV or moist heat may be considered as an option in FFR shortages.
Disclaimer: The aim of these rapid reviews is to retrieve, appraise, summarize and update the available evidence on
Copyright Claims: This review is an intellectual property of the authors and of the Institute of Clinical Epidemiology, National Institutes of
BACKGROUND
In light of the current pandemic, there is a potential for shortage of N95 facepiece filtering respirator (FFR) for healthcare workers. N95 FFRs are capable of filtering at least 95% of airborne particles.1 They are usually meant for single use. However, there is now a dwindling stock of PPEs particularly N95 respirators. To conserve the supply of N95 respirators, WHO recommends wearing N95 mask by healthcare workers only when doing aerosol generating procedures. These include tracheal intubation,
This rapid review explores the different methods in decontaminating N95 masks for reuse. “According to the Institute of Medicine, any method decontaminating
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What are the effective methods of decontaminating N95 mask for reuse?
a disposable N95 FFR must remove the pathogen, be harmless to the user, and not compromise the integrity of the various parts of the respirator.”4 This review aims to find the available decontamination strategies that can sterilize and at the same time maintain the integrity of the mask after decontamination.
METHODS
See General Methods Section.
Articles were selected based on the following inclusion criteria:
•Population: General population / Health care workers / N95 mask exposed to any infectious agent
•Intervention: Any method of decontamination
•Outcomes: Incidence of Infection, sterilization efficiency,
•Study designs: randomized controlled trials (RCTs),
RESULTS
Characteristics of Included Studies
We were not able to retrieve clinical studies on the said topic. Instead, we were able to find 13 laboratory based studies that tested various methods of decontamination on their ability to sterilize and to keep the integrity of the mask after decontamination. Unfortunately, none of these studies tested it on
Among the studies found, the most studied methods of decontamination are ultraviolet germicidal irradiation (UVGI),
Effectiveness Outcomes
Ultraviolet Germicidal Irradiation
Many of the studies found tested the decontamination performance and
UVGI demonstrated a reduction of >4 log in both H1NI and H5N1 influenza virus when virus was aerosolized
or in droplets.5 However, its performance may go down to a reduction of log 1.25 if mask is soiled with mucus or sebum. Studies have shown that with after exposure to UVGI, the mean penetration percent remains below 5% even up to three times decontamination process which is still within acceptable standard. However, no studies established the effect of decontamination beyond three cycles. Initial resistance is also below 25mmH20 which is still within NIOSH standard. They were conducted in 3 to
6 models of N95. The efficiency of UVGI which is primarily effective for surface decontamination may be hampered by the following: 1) hydrophilic material of facepieces or straps that may cause absorption of the virus away from the surface and 2) presence of shadows (shadowing effect) on ridges of facepieces and orientation of straps that indicate blocking of UV light on exposure.4
Nebraska Medicine, a network of hospitals in the United States of America, have devised a method to conserve N95 mask during the
Microwave Generated Steam
Another decontamination method widely studied is the microwave generated steam. It requires placing a mask on top of a perforated container filled with 50 ml of tap water and heated in a 1250 watt microwave oven at full power in 2 minutes. It was able to reduce by more than 4 log the viral load of both H1N1 and AH1N1 influenza virus. Both mean penetration and resistance is within acceptable range. However, in the same studies, it is not suitable for N95 models which have metal parts as it may melt in the process.5,7
Warm Moist Heat
Warm moist heat requires placing the mask on top of plastic rack and inside a container filled with water. This is then placed in an oven and heated for thirty minutes. It has a good decontamination performance and was able to reduce by >4 log the viral load of influenza with little changes in the mean penetration and resistance.5,7
In a study of Viscusi et al, UVGI, microwave generated steam and warm moist heat, does not change significantly the fit, comfort, or donning difficulty. This was done in 6 models of N95 mask. This was tested in 18 participants8. However, the results of Bergman et al showed that for a specific type of N95 mask
Chemical Sterilization
We were not able to find studies that assessed the decontamination performance of chemicals such as ethylene oxide, bleach, ethanol, isopropanol and liquid hydrogen peroxide. Their effect on mask integrity was done in three
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the mean penetration of the mask above the 5% limit.9 All do not leave a residue however bleach creates an odor that may be uncomfortable to the wearer.11,12
Hydrogen Peroxide Vapor
The United States of America (USA) Food and Drug Administration (FDA) has issued an Emergency Use Authorization (March 29, 2020) for the use of Batelle CCDS Critical Care Decontamination System™ in decontaminating N95 respirators and
no observed physical changes in the masks after 20 cycles, but strap degradation was noted after 30 cycles. Respirator fit was assessed using a manikin head form and results suggested fit was unaffected up to 20 HPV cycles. However, only 3M 1860 N95 respirators were used in this study so it is difficult to determine if results are reproducible with other types of N95 masks. Although respirator function was preserved, respirator fit cannot be properly assessed because human subject testing was not done.13 A study in 2020 evaluated the viricidal activity of HPV on 3M 1870 N95 respirators inoculated with aerosolized bacteriophages. Complete eradication of phages was noted after one cycle with no physical observable deformities. The respirator fit and function were not evaluated.14 The decontamination system authorized in the US did not undergo rigorous review as other
Table 1. Decontamination performance and
Decontamination |
Decontamination Performance |
||||
Log reduction |
|
Mean Penetration |
Average initial |
||
Procedure |
Percent reduction (%) |
||||
(log) |
(P%) |
resistance (mmH20) |
|||
|
|
||||
Ultraviolet Germicidal Irradiation |
>4.54[5] |
100% of Bacillus subtilis spores[15] |
0.37 to 0.99[5] |
6.6 to 10.3[11] |
|
|
4.09 to 5.75[7]a |
|
0.072 to 1.86[11] |
7.9 to 17.6[4] |
|
|
4.29 to 5.08[7]b |
|
<5[17] |
|
|
|
1.42 to 4.84[4]c |
|
0.34 to 1.59[10] |
|
|
|
1.25 to 4.64[4]d |
|
|
|
|
Microwave Generated Steam |
>4.81[5] |
|
0.99 to 1.51[5] |
|
|
|
5.25 to 5.94[7]a |
|
0.08 to 2.14 [10] |
8.8 to 14.4 [10] |
|
|
4.25 to 5.41[7]b |
|
|
|
|
Warm Moist Heat |
>4.62[5] |
|
0.99 to 1.04[5] |
|
|
|
4.91 to 6.58[7]a |
|
0.43 to 2.16 [10] |
7.5 to 15.0[10] |
|
|
4.66 to 5.08[7]b |
|
|
|
|
Autoclave |
|
100% of Bacillus Subtilis spores[16] |
2.4[9] |
|
|
Dry Heat (Traditional Rice Cooker) |
|
100% of Bacillus Subtilis spores[16] |
2.5[9] |
|
|
Ethylene Oxide |
|
|
0.101 to 1.82[11] |
6.3 to 9.7[11] |
|
|
|
|
0.25 to 2.55 [10] |
8.0 to 16.9[10] |
|
Hydrogen Peroxide Vapor |
|
100% of G. stearothermophilus[13] |
0.071 to 1.47[11] |
6.5 to 9.6[11] |
|
|
|
100% of phages[14] |
0.44 to 2.35 [10] |
7.5 to 16.4[10] |
|
|
|
|
|
8 to 11 |
|
Hydrogen Peroxide plasma |
|
|
1.71 to 8.76[10] |
7.7 to 14.4[10] |
|
Microwave Irradiation |
|
|
0.105 to 1.46c[11] |
5.4 to 9.0[11] |
|
Bleach |
|
|
0.262 to 1.13[11] |
5.9 to 9.8[11] |
|
|
|
|
0.24 to 4.01[10] |
6.9 to 12.1[10] |
|
|
|
|
18.3[9] |
|
|
Ethanol |
|
75% of Bacillus Subtilis spores[15] |
39.0[9] |
|
|
Isopropanol |
|
|
30.7[9] |
|
|
Liquid Hydrogen Peroxide |
|
|
0.12 to 3.35[10] |
6.2 to 11.7[10] |
|
Hypochlorite wipes |
|
98.98 to more than 99.99[18] of S. aureus |
|
|
|
Benzalkonium chloride |
|
68.92 to more than 99.99[18] of S. aureus |
|
|
|
Nonantimicrobial wipes |
|
59.37 to 96.53[18] of S. aureus |
|
|
a – Droplet Application; b – Aerosol Application; c – Mucin soiled; d – Sebum soiled
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What are the effective methods of decontaminating N95 mask for reuse?
Duke University has also begun decontaminating used N95 masks in their Regional Biocontainment Laboratory using hydrogen peroxide vapor (HPV). Their findings on performance and physical degradation as well as decontamination were consistent with the pilot study of 2016. In addition, the masks did not lose its fit or seal and had no noticeable odors when tested on
A
B
C
Figure 1. Decontamination method
Image from Heimbuch BK., et al. A pandemic influenza preparedness study: use of energetic methods to decontaminate filtering facepiece respirators contaminated with H1N1 aerosols and droplets. Am J Infect Control, 2011;
Recommendations from Other Guidelines
The Centers for Disease Control (CDC) does not recommend the decontamination of FFRs for reuse as standard care. If this option needs to be considered due to FFR shortages, potential methods showing the most promise from limited studies include ultraviolet germicidal irradiation (UVGI), hydrogen peroxide vapor (HPV), and moist heat. Unless information is available from manufacturers that the specific respirator can be successfully decontaminated without compromising respirator performance, decontaminated FFRs should not be worn by healthcare workers performing or assisting in an
CONCLUSION
Based on laboratory test done on N95, the following decontamination methods were shown to be effective in reducing either viral/bacterial load and still maintain the integrity of the mask: 1. Ultraviolet germicidal irradiation
2.Microwave generated steam 3. Warm moist heat 4. Hydrogen Peroxide Vapor. However, the effectiveness of these methods against
Declaration of Conflict of Interest
No conflict of interest
REFERENCES
1.NPPTL [Internet].
2.WHO, Rational use of personal protective equipment (PPE) for coronavirus disease
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3.NIOSH [Internet]. Recommended Guidance for Extended Use and Limited Reuse of N95 Filtering Facepiece Respirators in Healthcare. 2020 March 27, 2020 [cited 2020 March 30]; Available from https://www.cdc.gov/niosh/topics/hcwcontrols/ recommendedguidanceextuse.html.
4.Mills D, Harnish DA, Lawrence C,
5.Lore MB, Heimbuch BK, Brown TL, Wander JD, Hinrichs SH. Effectiveness of three decontamination treatments against influenza virus applied to filtering facepiece respirators. Ann Occup Hyg. 2012;
6.Lowe JL, Paladino KD, Farke JD, Boulter K, Cawcutt K, Emodi M, et al. N95 filtering facepiece respirator ultraviolet germicidal irradiation (UVGI) process for decontamination and reuse. N. Medicine, Editor. 2020.
7.Heimbuch BK, Wallace WH, Kinney K, Lumley AE, Wu CY, Woo MH, et al. A pandemic influenza preparedness study: use of energetic methods to decontaminate filtering facepiece respirators contaminated with H1N1 aerosols and droplets. Am J Infect Control, 2011;
8.Viscusi DJ, Bergman MS, Novak DA, Faulkner KA, Palmiero A, Powell J, et al. Impact of three biological decontamination methods on filtering facepiece respirator fit, odor, comfort, and donning ease. J Occup Environ Hyg. 2011;
9.Lin TH, Chen CC, Huang SH, Kuo CW, Lai CY, Lin WY. Filter quality of electret masks in filtering
10.Bergman MS, Viscusi DJ, Heimbuch BK, Wander JD, Sambol AR, Shaffer RE. Evaluation of Multiple
11.Viscusi DJ, Bergman MS, Eimer BC, Shaffer RE. Evaluation of five decontamination methods for filtering facepiece respirators. Ann Occup Hyg, 2009;
12.Salter WB, Kinney K, Wallace WH, Lumley AE, Heimbuch BK, Wander JD. Analysis of residual chemicals on filtering facepiece respirators after decontamination. J Occup Environ Hyg. 2010;
13.Batelle Final Report for Bioquell HPV Decontamination for Reuse of N95 Respirators. F.C. Officers, Editor. Columbus, Ohio. 2016.
14.Kenney P, Chan BK, Kortright K, Cintron M, Havill N, Russi M, et al. Hydrogen Peroxide Vapor sterilization of N95 respirators for reuse. medRxiv. 2020.
15.Schwartz A, Stiegel M, Greeson N, et al. Decontamination and Reuse of N95 Respirators with Hydrogen Peroxide Vapor to Address Worldwide Personal Protective Equipment Shortages During the
16.Lin TH, Tang FC, Hung PC, Hua ZC, Lai CY. Relative survival of Bacillus subtilis spores loaded on filtering facepiece respirators after five decontamination methods. Indoor Air. 2018.
17.Lindsley WG, Martin SB Jr, Thewlis RE, Sarkisian K, Nwoko JO, Mead KR, et al. Effects of Ultraviolet Germicidal Irradiation (UVGI) on N95 Respirator Filtration Performance and Structural Integrity. J Occup Environ Hyg. 2015;
18.Heimbuch BK, Kinney K, Lumley AE, Harnish DA, Bergman M, Wander JD. Cleaning of filtering facepiece respirators contaminated with mucin and Staphylococcus aureus. Am J Infect Control. 2014;
19.Center for Disease Control and Prevention [Internet].Decontamination and Reuse of Filtering Facepiece Respirators using Contingency and Crisis Capacity Strategies. 2020 [cited 2020 April 02]. Available from
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APPENDICES
Appendix 1. Characteristics of included studies
Study |
Infectious Agent |
|
Method of Decontamination |
|
Outcomes |
Number of N95 |
|
|
models tested |
||||
|
|
|
|
|
|
|
Lore 2012[5] |
Influenza Virus (A/H5N1) |
1. Ulltraviolet Germicidal Irradiation (UVGI) |
• |
Decontamination |
2 |
|
|
|
2. |
|
measured by viral culture |
|
|
|
|
3. |
Warm Moist Heat (WMH) |
• Decontamination |
|
|
|
|
|
|
|
measured by |
|
|
|
|
|
• |
|
|
|
|
|
|
|
Filter Performance |
|
Heimbuch 2012[7] |
Influenza Virus (H1N1) |
1. Ulltraviolet Germicidal Irradiation |
• |
Decontamination |
6 |
|
|
|
2. |
|
measured by viral culture |
|
|
|
|
3. |
Moist Heat |
|
|
|
Heimbuch 2014[18] |
Staphylococcus aureus |
1. Hypochlorite |
• Decontamination |
3 |
||
|
|
2. |
Benzalkonium chloride |
|
measured by culture |
|
|
|
3. |
Nonantimicrobial wipes |
|
|
|
Batelle 2016[13] |
G. stearothermophilus |
1. Hydrogen Peroxide Vapor |
• Decontamination |
1 |
||
|
|
|
|
• |
Filter performance |
|
|
|
|
|
• |
Respirator fit (manikin |
|
|
|
|
|
|
head form) |
|
Kenney 2020[14] |
bacteriophages: T1, T7, and |
1. Hydrogen Peroxide Vapor |
• |
Decontamination |
3 |
|
|
Pseudomonas phage |
|
|
|
|
|
Mills 2018[4] |
Influenza Virus (H1N1) |
1. Ulltraviolet Germicidal Irradiation (UVGI) |
• |
Decontamination |
15 |
|
|
|
|
|
|
measured by viral culture |
|
Lin 2018[16] |
B. subtilis spores |
1. Ethanol |
• |
Relative survival |
4 |
|
|
|
2. |
Bleach |
|
|
|
|
|
3. |
UVGI |
|
|
|
|
|
4. |
Autoclave |
|
|
|
|
|
5. |
Traditional electric rice cooker |
|
|
|
Viscusi 2009[11] |
None |
1. UVGI |
• |
Observational physical |
6 |
|
|
|
2. |
Ethylene Oxide |
|
changes |
|
|
|
3. |
Hydrogen Peroxide Vapor |
• |
Filter aerosol penetration |
|
|
|
4. |
Microwave oven irradiation |
|
|
|
|
|
5. |
Bleach |
|
|
|
Bergman 2010[10] |
None |
1. UVGI |
• |
Observational physical |
6 |
|
|
|
2. |
Ethylene Oxide |
|
changes |
|
|
|
3. |
Hydrogen peroxide glass plasma (HPGP) |
• Odor |
|
|
|
|
4. |
Hydrogen peroxide vapor (HPV) |
• |
Filtration performance: |
|
|
|
5. |
Microwave oven generated steam |
|
filter aerosol penetration |
|
|
|
6. |
Bleach |
|
and filter airflow |
|
|
|
7. |
Liquid hydrogen peroxide |
|
resistance |
|
|
|
8. |
Moist heat incubation/pasteurization |
|
|
|
Lindsley 2015[16] |
None |
1. UVGI |
• |
Filter penetration |
4 |
|
|
|
|
|
• |
Flow resistance |
|
Lin 2017[9] |
None |
1. Dry heat (rice cooker) |
• |
Filtration performance: |
1 |
|
|
|
2. |
Moist heat (autoclave) |
• |
Filter aerosol |
|
|
|
3. |
Ethanol |
|
penetration, most |
|
|
|
4. |
Isopropanol |
|
penetrating particle size |
|
|
|
5. |
Bleach |
|
|
|
Viscusi 2011[8] |
None |
1. UVGI |
• |
Respirator Fit |
6 |
|
|
|
|
|
• Odor |
|
|
|
|
|
|
• Comfort |
|
|
|
|
|
|
• Donning Ease |
|
|
Schwartz 2020[15] |
G. stearothermophilus |
1. Hydrogen Peroxide Vapor |
• Decontamination |
1 |
||
|
|
|
|
• |
Filter performance |
|
|
|
|
|
• |
Respirator fit |
|
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Appendix 2. Literature search
Database |
Search strategy / search terms |
Medline ((((“Decontamination”[Mesh]) OR “Sterilization”[Mesh])) OR (Decontamination) OR (Sterilization)) AND ((N95) OR (N95 mask) OR (N95 respirator))
Date and time |
Results |
|
of search |
Yield |
Eligible |
March 29, 2020 |
25 |
10 |
Appendix 3. Decontamination Procedure
|
Procedure |
Ultraviolet |
Masks were placed 25 cm below a UV lamp with |
Germicidal |
in a laminar flow cabinet. |
Irradiation |
Time: 15 minutes |
|
Wavelength dose: 18 kJ m2 5,7 |
Microwave |
A |
Generated Steam |
respirator per treatment. Samples were placed above a plastic box filled with 50 ml of room temperature tap water. The top |
|
of the box was perforated with 96 holes (7 mm diameter) evenly distributed over the entire surface to allow MGS to vent |
|
through the respirator. The |
|
source and the FFR was then irradiated for 2 min at full power.5,7 |
Warm Moist Heat |
A |
|
3 h. This allowed the liquid to reach the desired temperature prior to any decontamination tests. For testing, the container |
|
was removed from the oven and a respirator was placed on the rack. For each decontamination procedure, the container |
|
was opened and the FFR placed onto the rack with the convex surface pointed toward the water layer. The container was |
|
then sealed and returned to the oven for the |
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